In the changing global scenario, where India is no longer considered as a low cost supplier, we must work on the design and innovation front in order to make a mark over & above our competitors. To best apply the available technology in garment finishing one must understand the consumer’s needs to the core. While they would love to feel the softness of cotton on the skin, the outer look must be as vibrant, functional and special as possible. Hence, rather than solely planning the qualities of fabric in details, what one majorly needs to plan is the finish of the inner & outer surfaces. With the varied new technologies prevalent these days, one can conveniently opt for the systems that help you create two different finishes on the surfaces without distrubing the fabric quality.
Resil Silicones & Finishes, a Bangalorebased organisation has developed serveral products in collaboration with the global leaders like Dow Corning, and have done brand marketing alliances with Unidyne, Celessence and Ultra Fresh. This articles explains the varied functional and speciality finishes that can be done using simple technology. Also these are much in demand in the global market among the well informated consumers of today.
SETTING A MOOD FOR THE TEXTILE
In collaboration with Celessence, Resil has developed the technology that enchances the sensory dimension of the fabric, allows textiles to calm, relax or energise and enhances the mood.
Hydrated Skin with Aloe Vera
A mosturising complex containing aloe vera that keeps your skin feeling hydrated and supple all day long, day after day.
Cool & Energise with Ice
A cooling, energising blend of peppermint and other mint oils.
Flavours
Vanilla: Sweet and powdery, warm,comfortable and calm.
Berry Berry: Strawberries, raspberries and blackberries, blended together to create a fresh fruit cocktail.
Lavender and Chamomile: Relaxing lavender combined with the warm herbal goodness of chamomile.
Mango: Juicy mango nectar with a hint of peaches and cream.
Tamasha: A lively blend of bergamot, oranges, lemons & juicy citrus fruits to energise the body and refresh the soul.
Citrus and Green: Notes nestle above a floral heart which gives way to a blend of precious woods and soft cocooning amber notes.
Clean & Calm
Blue Clouds: Blue clouds has a wonderfully neutral character which can best be described as fresh and clean.
Oxygen: Light and airy, Oxygen has a neutral clean fragrance, which merge into the background leaving behind an aura of cleanliness and clam.
DURABLE WATER AND OIL REPELLENT FINISH FOR FABRICS
Resil has alliance with Daikin from Japan for the Unidyne range of water & oil repellent & stain release products.
For Polyester & Pure Cotton
UnidyneTG-581 - Banish water and oil stains with this universal eco-friendly polymer.
For Synthetic Rich Blends
UnidyneTG-532 - An ‘eco-friendly’ water and oil repellent for textiles, in particular, polyester, nylon and synthetic rich blends.
For 100% Cotton
UnidyneTG-571 - Eco-friendly product for pure cotton.
Formaldehyde-Free Fixing Agent
Fixing Agent Resifix FF - Used for improving the wet fastness properties of dyed and printed fabrics produced with reactive/direct dyes on cellulosic fibres and their blends.
ENZYMES
Enzymes are bio-molecules that react with textile at temperatures between 40 to 700 deg C. They are very specific in their reaction and do not have side effects. After use they can be easily biodegrade so they do not cause pollution and hence are considered eco-friendly. Garments can be treated with enzymes in garment washing machines to give either a soft feel or random-fading of the Indigo dyed garments to give a washed look.
Biofading
Bio-fading involves treatment of indigo dyed garment with cellulase enzyme. On treatment with enzymes alongwith some stones or steel balls the indigo is randomly removes from some places giving a faded look to the treated garment. Here it is important to understand abrasion. Abrasion means rubbing of the garment with some hard material such as stone etc. On abrasion again the fabric acquires a faded wornout look. Pumice stone is generally used for abrasion. Some times it is soaked in a bleaching solution before use. The bleaching agent present in the stone destroys the dye on the fabric randomly giving a faded look. Ezyfade RAAC, Ezyfade G Plusconcentrated Rapid Action Acid Cellulase enzymes, specially designed for textile application such as bio-finishing of garments (i.e., abrasion and surface modification).
Biopolishing
Bio-polishing of the garment is carried out by treated the stitched garment with cellulase enzyme. Enzymes remove the fluff and the protruding fibres from the suface of the garment and gives it a ‘clean’ smooth look - bio-polished!
Ezysoft EW, Ezysoft Apex - Acid cellulose enzyme, specially formulated for biopolishing and biosoftening of cellulosics and their blends, and good fading effect on denim and pigment dyed cellulosics. It is a ready-to-use, technically-advanced, third-generation, enzyme produced by submerged fermentation of a trichoderma species.
Neutral Enzyme for Fading
Ezyfade Neutraplus – Technically advanced, tru neutral, endo-glucanase for fading enriched, neutral cellulose enzyme. Neutrafade gives a superior finish especially on denims as it has a special indigo dye anti redepositing system, which prevents back staining in denim washing.
Neutral Enzyme for Fading
Ezyfade Neutraplus – Technically advanced, true neutral, endo-glucanase for fading enriched, neutral cellulose enzyme. Neutrafade gives a superior finish expecially on denims as it has a special indigo dye anti redepositing system, which prevents back staining in denim washing.
ANTI BACKSTAINING
When garment dyed with indigo are treated with enzymes to get a bio-fading effect, the indigo dye removed by the enzyme tend to deposit back on the fabric. Since the indigo dyed fabric are produced
from dyed warp yarns the back side of the fabric is white. On bio-fading with enzyme the washed indigo dye gets deposited on the white (back side of the fabric). This is called ‘Back staining. Any process of chemical or enzyme that prevents the re-deposition of the washed indigo from the treatment bath on to the farbic is called anti-back staining agents. The anti-staining agents form a colloidal solution of the washed indigo dye in the bath thereby prevent it re-deposition on the fabric.
Enchanced contrast improved clean up enchances the contrast of abraded denim after cellulose treatment. Fading as the process involves enzyme action two times - enzyme fading followed by enzyme anti back staining.
Peroxide Killer
Perox 262 - Perox 262 is a liquid enzymatic preparation that readily and effectively catalyses the transformation of residual hydrogen peroxide into oxygen and water. It removes hydrogen peroxide without the traditional, extra-rinsing steps and saves water and processing time.
DPEZ 303 - Cost effective enzymatic preparation for better price to performance benefits.
SILICONE SERIES
Silicones are used for silky smoothness on all substrates and soft feel on denims. They are synthetic polymeric materials that are available in the emulsion form. On padding and curing on textiles they give soft feel to the textile fabrics. If used in large quantity they make fabric waterrepellent. They are durable and can withstand atleast 20 washes. Garments on treatment with silicone emulsion become soft.
AST2: Silky, supple handle on all substrates, consistently.
AST4: For a bulky elastomeric handle on knits.
AST5: A ready-to-use silicone formulation for garment finishing.
BT1008: Soft, smooth, wet handle with body on denim.
TEXSOF SM: Semi micro emulsion with a modified amino siloxane for a soft surface handle.
Ultrafab UHF: Micro amino silicone with Unique Hand Feel specially suitable for Cotton and PC blends.
Ultrafab HCS: An aqueous highly concentrated micro emulsion suitable for all substrates for a soft smooth
finish on all types of substrates.
Ultrafab EMS: A highly economical macro amino silicone emulsion imparting excellent sufrace feel designed for application on synthetics, cotton and cotton blends for a bouncy finish.
Ultrafab C3S: A smooth, bouncy handle that your synthetics will love; a combination of different organo-modified polysiloxanes emulsified to give a macro emulsion.
DPT 049: highly cost-effective finishing solution; the product can be diluted from 1:3 to 1:7 for a soft silky handle. Another advantage: specially formulated, concentrate, amino modified polysiloxane micro emulsion with high silicone content.
DPT 078: Economic finishing solution performs at various dilution ratios from 1:3 to 1:7.
Ultrafab Power: Uniquely designed with a combination of different polymers to perform on various substrates. This alkaline stable product has minimal tailing effect and gives best performance on mercerised knits.
Ultrafab LAD: An aqueous modified organo polysiloxane micro emulsion concentrate providing.Limp and enhanced drape on all substrates.
PERFORMANCE ORIENTED MICRO EMULSIONS
FOR SOFT & SMOOTH FINISH FOR ALL DRAPES AND SUBSTRATES
Ultra Perfect, Ultra 196, Ultra 999, Hydra Super
For Poplins
DPT 046 - Micro emulsion of organo modified polysiloxane for silky, velvety handle on poplins.
For Poyester & Pure Cotton
Unidyne TG-992 and 995 - An eco-friendly stain-release agent for polyester, polyamide, polyester and cotton blends, and 100% cotton.
Imparts Wickability
Unidyne TG-996 - A stain release agent that imparts wickability to textile substrates and softer hand.
SPECIALTIES FOR WHITES
Dazzling whiteness combined with improved softness
ASNY: Assures a soft, fluffy handle without impairing the whiteness of the fabric owing to hindered amine light stabiliser technology. This product passes the phenollic yellowing test (COURTAULDS method)
ultrafab NYS :................ shades
DUAL ACTION FINISH
Unidyne TG-581 alongwith Unidyne TG- 992 or TG-995 gives a dual action finish performance on 100% cotton, cotton blends, polyamide, polyester and polyester blends. It imparts stain release as well as stain repellent properties.
FLAME RETARDANTS
Halogne free semi durable flame retardant, suitable for natural fibres. Durable wash resistant flame retardant for 100% cotton fabrics. Flame retardant products for good washabilty and resistance to dry cleaning. Universal, economical foamable flame retardant back coating product.
ANTIMICROBIALS
Resil, in partnership with Thomson Research Associates, Canada, introduces the Ultra Fresh range of antimicrobials, to the textile and polymer industries. Ultra-fresh NMV2: Prevents Odour- Casuing Bacteria
Ultra-fresh DM 50: Prevents allergies and asthma.
Source: Apparel Magazine
FABRIC TRENDS FROM TEX WORLD PARIS
Fashion is developing with a richness of variety that was previously unknown. The spectrum ranges from rational minimalism right through to feminine playfulness, from authentic naturalness though to futuristic modernity. Thus, it is a reflection of a society that is more multiple and networked than any before it. Community and individuality permit each individual to live their own identity and style more than ever before.
Reflect - The play of light and shade is reminiscent of the cinema of the forties. The couture of that time inspires an elegance which finds itself in the silky pastels and the dark shades of the colour range.
With quality and sophistication it refines the fashion statement. Seductive frivolity and masculine allures are blended into a sensual cocktail. The decoration of art deco enriches in the filigree details.
Revive - Time warming light of cosy interiors in winter and the rich, expressive colourfulness of leather and woods reflect a scale of warm brown and golden shades.
Camel, leather, rust, walnut and pumpkin staisty the need for cocooning proximity. Allowing yourself to be spoilt and not resisting every sweet temptation makes life worth living.
Preserve - The longing of mankind for unspoilt naturalness is greater than ever. The wide-open space of Nordic landscapes sets the mood with a range of cool, authentic natural shades. Vegetal and mineral shades modulate olive green, khaki and tango tones to icy blue nuances.
Sulphur and woolly Ecru stimulate the restrained prevailing mood, Casual attitude is the ideal ground for a relaxed, but quality appearance. Today’s claim to comfort characterizes stamps the
materiality. Construct - The cool objectivity of modern architechture offers the setting of an urban atmosphere in grey and deep dark shades. Intensive colours like red, pink, violet or green shine have a monochrome shine, like lights in the city. They define new volumes, provide rhythm for graphic or accentuated sporty looks. A decided modernity stylishly points clearly to the future. Fashion makes use of current technologies to improve textile functionality and to find stylistic forms of expression previously unknown.